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The IT Tether: What Actually Stops Your Line

Roger Hill ·

The IT Tether is a five-part executive briefing by Roger Hill, CEO of Hillstrong Group Security. It argues that the systems most likely to stop a production line sit above the control network, in ERP, MES, virtualization, and remote access, and that OT programs scoped to Levels 0 through 3 leave them out. It is written for plant and OT leaders, CISOs, and the COOs and CFOs who approve OT security budgets.

What is inside

  • Chapter 1. The line stopped and nobody touched a PLC
  • Chapter 2. Your ERP is a plant floor control system. Nobody scoped it that way.
  • Chapter 3. The hypervisor under your plant floor
  • Chapter 4. Who can still log into your factory at 2 a.m.
  • Chapter 5. From asset inventories to stop-the-line maps

Order, host, and access

Roger names three strands. Order covers ERP and MES, which decide what the line builds and whether a pallet can ship. Host covers the virtualization cluster that now carries HMI servers, historians, and engineering workstations; if that cluster is encrypted, the PLC keeps running and nobody can see it. The eBook cites Huntress data showing hypervisor involvement in ransomware encryption rising from 3 percent of cases in the first half of 2025 to 25 percent in the second half. Access covers every path into the plant: the SSL VPN, the OEM’s remote tool, the integrator’s shared jump host account, and the cellular modem on a vendor skid.

Count what the line depends on

An asset inventory lists what you own. A stoppage comes from what you depend on. Roger asks for one page per line that names each enterprise dependency, its owner, and a restoration time somebody has timed. Two controls pay across all three strands: one privileged access review run against the map, and a restart sequence decided before an incident.

A closing self-test

Each chapter ends with actions for plant leaders, CISOs, and executives. The last asks three questions at your highest-value site. Roger reports that in most plants he walks, access is the strand nobody can answer.

To plan and test restoration by line, see OT disaster recovery and business continuity planning. To find the identity paths into your plants, see the Active Directory exposure audit.

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Questions this eBook answers

What is the IT tether in manufacturing?
It is every enterprise system a production line cannot finish a shift without, which nobody has counted and which has no single owner. Roger Hill splits it into three strands: order (ERP and MES), host (the virtualization under HMI servers, historians, and engineering workstations), and access (identity and remote access paths).
Can a plant stop if attackers never reach the control system?
Yes. The eBook cites Mackay Sugar, where milling stopped at two of three mills with no evidence the attackers reached ICS, and fairlife, which suspended US production after intruders reached production-related systems. When ERP and MES go dark, the line runs out of authorized work while every controller stays healthy.
What is a stop-the-line map?
One page per production line with six columns: the line, the enterprise system it cannot run a shift without, which strand that system belongs to, a named owner with a phone number, a restoration time measured with a stopwatch, and the date it was last tested. A blank in the last column is the most useful entry on the page.

Put the playbook to work

Book a 30-minute consultation with a senior OT security practitioner, or see Resilion run on demo data.